JT Wave Soldering – Smartcell-400
JT Wave Soldering | Smartcell-400
- Selective flux spraying can control the flux processing accurately as well as keeping the clear surface of PCB with extremely low flux consumption.
- Without any initial PCB data, the figure can be loaded quickly with simple & fast graphic programming.
- The soldering for double-side PCB can be applied automatically.
- Offline programming function/ Gerber file can be applicable.
Practical Device Hardware
Welding automation
- The welding of double-sided panel components is fully automated.
Crest spout
- The movement speed of the wave peak nozzle is adjustable, the nozzle positioning is accurate, and the wave peak height and self frequency correction function are monitored on the machine.
Software upgrade
- Without any PCB data, data can still be quickly imported, and the graphic programming is simple and efficient. Selective spray is used. Multiple algorithms are combined to accurately control the spray process, ensure the cleanness of PCB, and greatly reduce the consumption of flux.
- Offline programming/Gerber file import is possible.
Infrared heating
- Separate upper and lower temperature control, using infrared heating to improve heating efficiency and temperature uniformity.
CCD visibility
- The welding process is visible with CCD, and the whole process quality is tracked.
JT Wave Soldering | Smartcell-400
- The temperature controls for top and bottom preheating is independent.
- Infrared heating can improve heating efficiency and keep temperature uniformity.
- Transmission speed of wave nozzle is adjustable. Online rail-time wave height monitoring and auto calibration function.
- Adopted CCD camera to monitor solder processing, the soldering quality can betraced in whole processing.
| Model | Smartcell-400 | MIS-300 | MIS-450 | |
| Parameters | ||||
| Dimension (L*W*H) | 1650*1800*1650mm | 800*1400*1400mm | 1000*1550*1400mm | |
| Transporting System | ||||
| PCB Width | 60-400mm | 60-300mm | 60-450mm | |
| PCB Length | 120-400mm | 120-330mm | 120-530mm | |
| PCB Top Side Clearance | Max. 120mm | |||
| PCB Bottom Side Clearance | Min.50mm | Min.30mm | ||
| PCB Edge Clearance | 4mm | |||
| Conveyor Height | 900±20 | |||
| Conveyor Speed | 0.2-10M/min | |||
| Pallet/PCB Weight | Max.5KG | |||
| Preheat Module | ||||
| Bottom Dynamic Infrared Heater | Max.9KW | – | ||
| Temperature Range | Room Temp. -250°C | – | ||
| Top Air Heater | Max.6KW | – | ||
| Temp. Control Accuracy | ±5°C | – | ||
| Soldering Module | ||||
| Min Diameter of Solder Nozzle | Φ2.5/4 | |||
| Wave Height | Max.5mm | |||
| Solder Pot Capacity | 8KG/pot | |||
| Soldering Temperature | Max.350°C | |||
| Heating Time | 40min/(300°C) | |||
| Pot Heating Power | 1KW/Single Pot | |||
| Location Speed | X/Y: 2-200mm/s Z: 2-50mm/s | |||
| Soldering Accuracy | ±0.5mm | |||
| Control System | ||||
| PC Operating System | Windows 10 | |||
| Process Visualization | CCD Visual | |||
| Software Language | Chinese and English changeable | |||
| Data Import | Gerber/Image Import | |||
| Programming Mode | Inline/Offline programming | |||
| Electrical Parameter | ||||
| Power Supply | AC380VAC 3Φ5W 50/60HZ | |||
| Consumption | 22KW | 4.5KW | ||
| Air Exhaust | ||||
| Air Duct Diameter | 200mmΦ | 150mmΦ | ||
| Exhaust Air Rate | 360m³/h | |||
| N2 Technology | ||||
| Pressure | 0.4-0.8Mpa | |||
| N2 Consumption | Each consumes about 1.5-2m³/h | |||
| Concentration | ≥99.999% | |||
| Flux Module | ||||
| Flux Capacity | 2L | |||
| The Side of Flux Nozzle Tube | 130um (double nozzle is option) | 130um | 130um (double nozzle is option) | |
| Flux Width | 2-8mm | |||
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